The owner or operator of an underground piping system is
responsible for and shall ensure that all new underground liquid fertilizer
piping systems comply with this rule and shall maintain all records required by
paragraph (D) of rule
901:5-2-07 of
the Administrative Code.
If the underground piping system is to be used and designed as
pressure piping without secondary containment, a professional engineer must
certify, by letter to the department, that the underground piping system as
designed meets the following requirements:
(A) All underground piping systems in place
prior to the effective date of this rule shall be permitted to continue in
operation until such time that any underground component of the system requires
repair, upgrade, modification or replacement, at which time the entire
underground portion of the system shall comply with the requirements of this
rule.
(1) All systems, whether existing or
new, shall comply with this rule by January 1, 2012.
(B) The department shall be notified by the
owner prior to:
(1) Beginning construction of
a new liquid fertilizer underground piping system; or
(2) Conducting repair, upgrade, modification
or replacement of any existing fertilizer underground piping system.
(C) All underground piping systems
shall be constructed as follows:
(1) Piping
is permitted without secondary containment provided that one of the following
ASTM international standards are met:
(a) The
piping is made of 304 or 316 stainless steel pipe per ASTM A 312 minimum
schedule 10; or
(b) Chlorinated
poly vinyl chloride (CPVC) plastic pipe per ASTM F 442 and the DR not to exceed
17; or
(c) High density
polyethylene (HDPE) plastic pipe per ASTM D 3350-05 with a DR not to exceed 17;
or
(d) Polyvinyl chloride (PVC)
plastic pipe per ASTM D 2241-05 and DR not to exceed 17; or
(e) Carbon steel pipe per ASTM A 53 minimum
schedule 40, coated and wrapped; or
(f) Carbon steel pipe per ASTM A 53 minimum
schedule 80, unprotected.
(2) All appurtenances shall be made of
materials recommended by the manufacturer or materials specified in applicable
standards for the type of liquid carried.
(3) Generally accepted engineering standards
and practices, as defined in paragraph (R) of rule
901:5-2-01 of the
Administrative Code, shall be followed for any pipe material used. Such
standards and practices shall also be followed with regard to the trench, soil,
backfill, pipe design, connections, secondary containment, supports, and
adaptations to facilities for hydrostatic testing.
(4) The underground piping system shall be
constructed so that hydrostatic testing can be performed.
(D) Hydrostatic testing:
(1) Hydrostatic testing shall be done to
ensure the integrity of any underground piping system.
(2) Hydrostatic testing shall be conducted
twice per calendar year at a minimum of six month intervals; or
(3) Hydrostatic testing shall be conducted
upon request of the department if the department has reason to believe that the
system has been compromised.
(4)
The method of hydrostatic testing for all underground piping system materials
shall be ASTM F 2164-02, unless the owner or operator has certification from a
professional engineer that the standard used meets or exceeds ASTM F 2164-02.
(a) If the system fails to meet the
requirements set forth in ASTM F 2164-02, then the owner or operator must
report said failure to the department within forty-eight hours upon finding
such failure; and
(b) The system
must be repaired, modified or replaced immediately.
(5) A calibrated test gauge must be used for
testing.
(a) Certification of the test gauge
must be traceable to the standards of NIST.
(6) The pressure application tap and pressure
gauge taps for hydrostatic testing must be labeled as such.
(E) Pneumatic or pressurized air
testing is prohibited.
(F) If the
underground piping system does not meet the requirements as set forth in this
rule secondary containment is required. Secondary containment shall be a pipe
within a pipe that drains into a sump collection that can be inspected for
leakage. The secondary collection and sump shall be protected against the
collection of rainwater, runoff, and groundwater; and
(G) The transfer pipe must be one identified
in the ASTM standards referenced in paragraphs (C)(1)(a) to (C)(1)(f) of this
rule.
(H) All materials
incorporated or referenced in this rule can be found in rule
901:5-2-01 of the
Administrative Code.