Tenn. Comp. R. & Regs. 1200-03-18-.03 - COMPLIANCE CERTIFICATION, RECORDKEEPING, AND REPORTING REQUIREMENTS FOR COATING AND PRINTING SOURCES

(1) Certification, recordkeeping, and/or reporting requirements specified in source - category specific rules of this chapter shall take precedence over the requirements of this rule. To establish the records required under this rule, the volatile organic compound (VOC) content of each coating or ink, as applied, and the efficiency of each capture system and control device shall be determined by the applicable test methods and procedures specified and referenced in this chapter.
(2) Any owner or operator of a coating or printing line or operation that is exempt from emission limitations of this chapter because combined VOC emissions from otherwise - subject lines and operations at the facility are below the 6.8-kilograms (kg) (15-pounds (lb))-per-day applicability threshold specified in the applicable rule of this chapter, before the application of capture systems and control devices, shall comply with the following for each rule from which the owner or operator claims an exemption:
(a) By April 22, 1994, the owner or operator shall certify to the Technical Secretary that the facility is exempt by providing the following:
1. Name and location of the facility;
2. Address and telephone number of the person responsible for the facility;
3. A declaration that the facility is exempt from emission limitations of this chapter because combined VOC emissions from otherwise - subject lines and operations are below the appropriate applicability threshold before the application of capture systems and control devices; and
4. Calculations that demonstrate that the combined VOC emissions from otherwise - subject lines and operations for a day representative of current maximum production levels are 6.8 kilograms (kg) (15 pounds [lb]) or less before the application of capture systems and control devices. The following equation shall be used to calculate total VOC emissions for that day:

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where:

T = Total VOC emissions from otherwise - subject lines and operations at the facility, before the application of capture systems and control devices, in units of kg/day (lb/day);

n = Number of different coatings or inks applied on each otherwise - subject line or operation at the facility;

i = Subscript denoting an individual coating or ink;

Ai = Mass of VOC per volume of coating or ink (i) (excluding water and/or i exempt compounds), as applied, in units of kilograms VOC per liter (kg VOC/L) (pounds VOC per gallon [lb VOC/gal]); and

Bi = Volume of coating or ink (i) (excluding water and/or exempt compounds), i as applied, in units of liters per day (L/day) (gallons per day [gal/day]). The instrument or method by which the owner or operator accurately measured or calculated the volume of each coating or ink, as applied, used shall be described in the certification to the Technical Secretary.

(b) On and after April 22, 1994, the owner or operator shall collect and record the following information each day or, for an alternate longer period which has been approved by the Technical Secretary and the EPA during which the applicable threshold is not exceeded and maintain the information at the facility for a period of 3 years:
1. The name and identification number of each coating or ink, as applied;
2. The mass of VOC per volume (excluding water and/or exempt compounds) and the volume of coating or ink (i) (excluding water and/or exempt compounds), as applied; and
3. The total VOC emissions as calculated using the equation in Part (a)4 of this paragraph.
(c) On and after April 22, 1994, the owner or operator shall notify the Technical Secretary of any record showing that combined VOC emissions exceed 6.8 kg (15 lb) on any day, before the application of capture systems and control devices. A copy of such record shall be sent to the Technical Secretary within 30 calendar days after the exceedance occurs.
(3) Any owner or operator of a coating line or operation subject to the limitations of this chapter and complying by means of the use of complying coatings or inks shall comply with the following:
(a) By April 22, 1994, or upon startup of a new line or operation, or upon changing the method of compliance for a subject line or operation from daily-weighted averaging or control devices to the use of complying coatings, the owner or operator shall certify to the Technical Secretary that the line or operation is in compliance with the requirements of the applicable rule. Such certification shall include:
1. The name and location of the facility;
2. The address and telephone number of the person responsible for the facility;
3. Identification of subject sources;
4. The name and identification number of each coating or ink in use, as applied; and
5. The mass of VOC per volume of each coating or ink in use (excluding water and/or exempt compounds), as applied.
(b) On and after April 22, 1994, or on and after the initial startup date, the owner or operator shall maintain for each subject line or operation for a period of 3 years information as follows:
1. The name and identification number of each coating or ink used, as applied, and
2. The mass of VOC per volume of each coating or ink (excluding water and/or exempt compounds), used, as applied.
(c) On and after April 22, 1994, the owner or operator shall notify the Technical Secretary in the following instances:
1. Any record showing use of any non-complying coatings and/or inks shall be reported by sending a copy of such record to the Technical Secretary within 30 calendar days following that use, and
2. At least 30 calendar days before changing the method of compliance from the use of complying coatings and/or inks to daily-weighted averaging or control devices, the owner or operator shall comply with all requirements of Subparagraph (4)(a) or (5)(a) of this rule, respectively.
(4) Any owner or operator of a coating or printing line or operation subject to the limitations of this chapter and complying by means of weighted averaging on that line or operation shall comply with the following:
(a) By April 22, 1994, or upon startup of a new line or operation, or upon changing the method of compliance for a subject line or operation from the use of complying coatings and/or inks or control devices to daily-weighted averaging, the owner or operator shall certify to the Technical Secretary that the line or operation is in compliance with the requirements of this paragraph. Such certification shall include:
1. The name and location of the facility;
2. The address and telephone number of the person responsible for the facility;
3. Identification of subject sources;
4. The name and identification number of each line or operation which will comply by means of weighted averaging;
5. The instrument or method by which the owner or operator will accurately measure or calculate the volume of each coating and/or ink (excluding water and/or exempt compounds), as applied, used each day on each line or operation;
6. The method by which the owner or operator will create and maintain records as required in Subparagraph (b) of this paragraph, with an example of the format in which these records will be kept;
7. Calculation of the weighted average for a day representative of current or projected maximum production levels; and
8. The time at which the facility's "day" begins if a time other than midnight local time is used to define a "day".
(b) On and after April 22, 1994, or on and after the initial startup date, the owner or operator shall collect and record all of the following information each day for each subject line or operation and maintain the information for a period of 3 years;
1. The name and identification number of each coating and/or ink, as applied;
2. The mass of VOC per volume (excluding water and/or exempt compounds) and the volume of each coating and/or ink (excluding water and/or exempt compounds), as applied, used; and
3. The weighted average VOC content of all coatings and/or inks, as applied, calculated according to the procedure in Paragraph .82(1) of this chapter.
(c) On and after April 22, 1994, the owner or operator shall notify the Technical Secretary in the following instances:
1. Any record showing noncompliance with the applicable daily-weighted average requirements shall be reported by sending a copy of the record to the Technical Secretary within 30 calendar days following the occurrence, and
2. At least 30 calendar days before changing the method of compliance from daily-weighted averaging to the use of complying coatings and/or inks or control devices, the owner or operator shall comply with all requirements of Subparagraph (3)(a) or (5)(a) of this rule, respectively.
(5) Any owner or operator of a coating or printing line or operation subject to the limitations of this chapter and complying by means of control devices shall comply with the following:
(a) By April 22, 1994, less otherwise specified in this chapter, or upon startup of a new line or operation, or upon changing the method of compliance for any existing line or operation from the use of complying coatings or inks or weighted averaging to control devices, the owner or operator of the subject line or operation shall have performed or shall perform, as applicable, a compliance test. Testing shall have been performed or shall be performed pursuant to the procedures specified and referenced in this chapter. No later than 60 days after completion of the performance test, the owner or operator of the subject line or operation shall submit to the Technical Secretary results of all tests and calculations necessary to demonstrate that the subject line or operation is in compliance with the applicable rule of this chapter.
(b) On and after April 22, 1994, or on and after the initial startup date, the owner or operator shall collect and record the following information each day for each line or operation and maintain the information for a period of 3 years:
1. The name and identification number of each coating or ink used if necessary to calculate the required overall emission reduction efficiency;
2. The mass of VOC per unit volume of coating or ink solids, as applied, the volume solids content, as applied, and the volume, as applied, of each coating or ink used if necessary to calculate the required overall emission reduction efficiency;
3. The maximum VOC content (mass of VOC per unit volume of solids, as applied) or the weighted average VOC content (mass of VOC per unit volume of solids, as applied) of the coatings or inks used if necessary to calculate the required overall emission reduction efficiency;
4. The required overall emission reduction efficiency as determined in the applicable rule of this chapter;
5. The actual overall emission reduction efficiency achieved;
6. Control device monitoring data, e.g. incinerator temperature;
7. A log of operating time for the capture system, control device, monitoring equipment, and the associated line or operation;
8. A maintenance log for the capture system, control device, and monitoring equipment detailing all routine and non-routine maintenance performed including dates and duration of any outages;
9. For thermal incinerators, all 3-hour periods of operation in which the average combustion temperature was more than 28°C (50°F) below the average combustion temperature during the most recent performance test that demonstrated that the facility was in compliance;
10. For catalytic incinerators:
(i) Continuous records of the temperature of the gas stream both upstream and downstream of the incinerator;
(ii) Records of all 3-hour periods of operation for which the average temperature measured befoe the catalyst bed is more than 28°C (50°F) below the gas stream temperature measured before the catalyst bed during the most recent determination of destruction efficiency of the catalytic incinerator that demonstrated that the facility was in compliance; and
(iii) Records of all 3-hour periods for which the average temperature difference across the catalyst bed is less than 80 percent of the temperature difference measured during the most recent determination of the destruction efficienct of the catalytic incinerator that demonstrated that the facility was in compliance.
11. For carbon adsorbers, all 3-hour periods of operation during which the average VOC concentration or reading of organics in the exhaust gases is more than 20 percent greater than the average exhaust gas concentration or reading measured by the organics monitoring device during the most recent determination of the removal efficiency of the carbon adsorber that demonstrated that the facility was in compliance. This specification applies only to carbon adsorbers for which stack emission testing is required to demonstrate compliance with a standard of this chapter.
(c) On and after April 22, 1994, the owner or operator shall notify the Technical Secretary of an instance of noncompliance with the applicable requirements for control devices, such instance of noncompliance including any period of operation during which the parameter boundaries established during the most recent performance test are exceeded as specified in Parts (b) 9, 10, and 11 of this paragraph, by sending a copy of that notice to the Technical Secretary within 30 calendar days following the occurrence.

Notes

Tenn. Comp. R. & Regs. 1200-03-18-.03
Original rule filed May 15, 1979; effective July 10, 1979. Amendment filed December 8, 1981; effective January 22, 1982. Amendment filed January 31, 1983; effective March 2, 1983. Amendment filed September 21, 1988; effective November 6, 1988. Amendment filed May 17, 1990; effective July 1, 1990. Repeal filed April 23, 1992; effective July 7, 1992. New rule filed March 8, 1993; effective April 22, 1993.

Authority: T.C.A. §§ 4-5-202 and 68-201-105.

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