Construction requirements listed in Sections 8(a) through
8(f) of this Chapter are applicable to all wells installed for activities
related to in situ mining, including pre-mining aquifer groundwater sampling
and pumping tests. Additional requirements for Class III injection wells are
included in Section 8(g). Additional requirements for monitoring wells are
included in Section 8(h). The Administrator may grant a deviation from the
requirements of this Section, except those in Section 8(g), provided the
operator can supply documentation of reliability, mechanical integrity, design
and construction to protect ground water of the state.
(a) Methods for well construction shall:
(i) Be approved by the Administrator and
included in the permit or Research and Development License application (per
Section
5(a)(xiv) of this
Chapter);
(ii) Constitute a
condition of the permit;
(b) In selecting well locations, protecting
wells, and maintaining well covers, the following requirements apply:
(i) The top of the casing shall end above
grade. Where possible, the top of the casing shall end above any known
high-water conditions of flooding from runoff or ponded water, and the
immediate area around the collar of the well shall slope away from the well to
direct surface runoff away from the well. Installation of wells in the channels
and flood plains of perennial drainages is prohibited. If a well must be
located in an ephemeral or intermittent drainage:
(A) The well shall not be located in the
streambed (i.e., the channel) of the drainage; and
(B) During well construction and use, steps
shall be taken to minimize the potential for damage to the channel, such as
from erosion and sedimentation, and to protect the well from damage due to
erosion and to prevent surface water runoff from entering the well.
(ii) The well opening shall be
closed with a cover to prevent the introduction of undesirable material into
the well.
(c) Annular
seals shall be installed to: protect the casing against corrosion; assure
structural integrity of the casing; stabilize the upper formations; protect
against contamination or pollution of the well from the surface; and prevent
migration of ground water from one aquifer or water-bearing strata to another
in accordance with the following requirements:
(i) The drill hole shall be of sufficient
diameter for adequate sealing and, at any given depth, at least three inches
greater in nominal diameter than the diameter of the outer casing at that
depth;
(ii) Before placing the
annular seal, all loose drill cuttings, rock chips, or other obstructions shall
be removed from the annular space by circulating the borehole with water or
drilling mud slurry;
(iii) The
annular sealing material shall be placed from the bottom to the top of the well
casing. The displacement fluid used to force the final sealing material through
the casing shall remain shut-in, to prevent back flow, until the sealing
material is set. If settling occurs during setting of the sealing material,
additional material must be placed into the annular space, to bring the level
of the sealing material to the ground surface. If, during cementing, the cement
does not return to the surface and settling during curing of the cement is more
than forty feet, then a tremie pipe must be used to complete the cement to the
surface to ensure that bridging does not occur; and
(iv) Annular seals shall be created using one
of the approved sealant materials outlined in Chapter 8, Section
2(d), of the of the
noncoal rules.
(d) The
casing shall be of sufficient strength and diameter to: prevent casing collapse
during installation; convey liquid at a specified injection/recovery rate and
pressure; and allow for sampling. Casing materials may include steel or
polyvinyl chloride (PVC), which meet the relevant standards of ASTM
International (formerly American Society for Testing and Materials).
(e) Casing shall be placed with sufficient
care to avoid damage to casing sections and joints. All joints in the casing
above the perforations or screens shall be watertight. The uppermost
perforations or top of the screen shall be below the bottom of the annular
seal. Casing shall be equipped with centralizers placed at a maximum spacing of
one per forty feet to ensure even thickness of annular seal and gravel pack.
(i) Steel casing may be joined by either
threading or coupling.
(ii) PVC
casing may be glued or mechanically joined (no metal screws), depending on the
type of material and its fabrication. Compatibility between injection fluids,
formation fluids, process by-products, recovery fluids and the glue shall be
demonstrated.
(f) Well
development shall be done by methods which will not cause damage to the well or
cause adverse subsurface conditions that may destroy barriers to the vertical
movement of water between water-bearing strata.
(g) For Class III injection wells, the
following construction requirements are in addition to the requirements listed
in (a) through (f) of this Section:
(i)
Appropriate logs and other tests shall be conducted during the drilling and
construction of new Class III wells. A descriptive report prepared by a
knowledgeable log analyst interpreting the results of such logs and tests shall
be compiled and maintained by the operator and made available to the Division
for inspection. The logs and tests appropriate to each type of Class III well
shall be determined based on the intended function, depth, construction and
other characteristics of the well, availability of similar data in the area of
the drilling site and the need for additional information that may arise from
time to time as the construction of the well progresses. Deviation checks shall
be conducted on all holes where pilot holes and reaming are used, unless the
hole will be cased and sealed by circulating the sealing material to the
surface. Where deviation checks are necessary, they shall be conducted at
sufficiently frequent intervals to assure that vertical avenues for fluid
migration are not created during drilling.
(ii) All Class III wells shall be constructed
to prevent the migration of fluids to unauthorized zones. The casing and
annular sealing material used in the construction of each newly drilled well
shall be designed for the life expectancy of the well. In determining and
specifying casing and annular sealing requirements, the following factors shall
be considered:
(A) Depth to the production
zone;
(B) Injection pressure,
external pressure, internal pressure, axial loading, or other factors as
determined by the Administrator;
(C) Drill hole diameter;
(D) Size and grade of all casing strings
(wall thickness, diameter, nominal weight, length, joint specification, and
construction material);
(E)
Corrosiveness of injected fluids, formation fluids, process by products, and
recovery fluids;
(F) Lithology of
receiving strata and confining zones; and
(G) Type and grade of sealing
material.
(h)
The following monitoring well construction requirements are in addition to the
requirements listed in (a) through (f) of this Section:
(i) Where injection is into a receiving
strata which contains water with less than 10,000 milligrams per liter (mg/l)
Total Dissolved Solids (TDS), monitoring wells shall be completed into the
production zone and any unauthorized zone or water-bearing strata which could
be adversely affected by the mining operation. These wells shall be located in
such a fashion as to detect any excursion of injection fluids, formation
fluids, process by-products, or recovery fluids. If the operation may be
affected by subsidence or catastrophic collapse, the monitoring wells shall be
located so that they will not be physically affected.
(ii) Where injection is into a receiving
strata which contains water with greater than 10,000 mg/l TDS, no monitoring
wells are necessary in the production zone.
(iii) Where the injection wells penetrate an
Underground Source of Water (USW) in an area subject to subsidence or
catastrophic collapse, an adequate number of monitoring wells shall be
completed into the USW to detect any movement of injection fluids, formation
fluids, process by-products, or recovery fluids into the USW. The monitoring
wells shall be located outside the physical influence of the subsidence or
catastrophic collapse.
(iv) In
determining the number, location, and construction of the monitoring wells and
frequency of monitoring, the following criteria shall be considered:
(A) The uses for which the groundwater in the
receiving strata is suitable under pre-mining conditions, in any aquifer
affected or potentially affected by the injection operation;
(B) The proximity of the injection operation
to points of withdrawal;
(C) The
local geology and hydrology;
(D)
The operating pressures and whether a negative pressure gradient is being
maintained;
(E) The chemical nature
and volume of the injection fluids, formation fluids, process by-products, and
recovery fluids; and
(F) The
injection well density.
(i) No Class III well construction may
commence until a permit or Research and Development License has been issued
which includes well construction information in accordance with the
requirements of Section 8 of this Chapter. Construction of wells needed to
obtain the information required in Sections
3 and
4 of this
Chapter may be:
(i) Allowed with approval of
the Administrator; but
(ii) May not
be used for injection until after permit issuance and only if those wells were
constructed in accordance with the requirements of Section 8(g).
(j) The operator may not commence
injection in a new injection well until construction is complete and the
operator has demonstrated mechanical integrity. The operator shall submit
notice of completion of construction and demonstrated mechanical integrity in
the quarterly monitoring reports. Except for all new wells authorized by an
area permit under Subsection
2(e) of this chapter, the
operator may not commence injection in a new injection well until:
(i) The operator has submitted notice of
completion of construction to the Administrator; and
(ii) With respect to inspection and review:
(A) The Administrator has inspected or
otherwise reviewed the new injection well and finds the well is in compliance
with the permit or Research and Development Testing License; or
(B) The operator has not received notice from
the Administrator of the intent to inspect or otherwise review the new
injection wells within 13 days of the date of the notice in paragraph (b)(i) of
this subjection, in which case prior inspection or review is waived and the
operator may commence injection. If notice is given, the Administrator shall
include in the notice a reasonable time period in which he or she shall inspect
the well.