Or. Admin. Code § 437-002-0107 - Spray Finishing
(1)
Scope. This section applies to finishing materials when applied as a spray by
any means in a continuous or intermittent process. This section also covers the
application of powders by powder spray guns, electrostatic powder spray guns,
fluidized beds, or electrostatic fluidized beds. This section also applies to
any sprayed material that produces combustible deposits or residue. This
section does not apply to outdoor spray application of buildings, tanks, or
other similar structures, nor to small portable spraying apparatus not used
repeatedly in the same location.
(2) Definitions:
(a) Aerated solid powders - Any powdered
material used as a coating material fluidized within a container by passing air
uniformly from below. It is common practice to fluidize such materials to form
a fluidized powder bed and then dip the part to be coated into the bed in a
manner similar to that used in liquid dipping. Such beds are also used as
sources for powder spray operations.
(b) Approved - Approved and listed by a
nationally recognized testing laboratory. Refer to ¦1910.7 for
definition of nationally recognized testing laboratory.
(c) Electrostatic fluidized bed - A chamber
holding powder coating material that is aerated from below to form an
air-supported, expanded cloud of the powder. The powder is electrically charged
with a charge opposite to that of the object or material being
coated.
(d) Fluidized bed - A
chamber holding powder coating material that is aerated from below to form an
air-supported, expanded cloud of the powder. The object or material being
coated is preheated, then immersed into the cloud.
(e) Infrequent and of short duration - Spray
finishing that is:
(A) Less than 9 square feet
surface area per job, and
(B) Uses
less than 1-gallon of material in 1-day, and
(C) Intermittent spraying where enough time
elapses between spraying episodes to dilute the concentration of vapors
essentially to zero before spraying is resumed.
(f) Listed - See "approved."
(g) Noncombustible materials - Materials that
have a fire resistance rating of at least 1-hour.
(h) Overspray - Any sprayed material that is
not deposited on the intended object.
(i) Spray area - Any area in which
potentially dangerous quantities of flammable vapors or mists, or combustible
residues, dusts, or deposits are present due to the operation of spraying
processes.
(j) Spray booth - A
power-ventilated structure provided to enclose or accommodate a spraying
operation to confine and limit the escape of spray, vapor, and residue, and to
safely conduct or direct them to an exhaust system.
(k) Spray room - A room designed to
accommodate a spraying operation. For the purposes of this rule, the term
"spray booth" includes spray rooms except where specifically noted.
(3) Rules for All Spray Finishing
Operations.
(a) Conduct spray finishing in a
spray booth provided with local exhaust ventilation except:
(A) When spraying is infrequent and of short
duration; or
(B) When spraying is a
single "air brush;" or
(C) The
object to be sprayed is of such weight or proportion as to render it
impracticable to move it into a spray booth; or
(D) When only liquids with a flashpoint above
199.4 degrees F (93 degrees C) are used. This exception only applies when the
liquid is not heated for use to within 30 degrees F (16.7 degrees C) of the
flashpoint; or
(E) When spray
painting is conducted out-of-doors. For the purposes of this rule, out-of-doors
means an area away from the main building and completely open at all times on
at least two sides.
(b)
Spray finishing outside of a booth, as permitted by OAR
437-002-0107(3)(a)(A), (C), and
(D) above, must be done only in a spray area
that meets the following requirements:
(A) All
light switches, fans, receptacles, overhead lights and all other sources of
ignition within 20 horizontal feet and 10 vertical feet of the overspray area
must be inoperative or consist of Class I, Group D, explosion-proof types as
specified in the National Electrical Code, NFPA 33-2000 and ANSI
C2-2002.
(B) All building
construction including floors, walls, ceilings, beams, etc., within 20 hori-
zontal feet and 10 vertical feet of the overspray area must consist of or be
protected by noncombustible materials.
(C) Protect all areas within 20 feet of the
overspray area with automatic sprinklers. Where automatic sprinklers are not
available, use other automatic extinguishing equipment. Alternatives may be
used only when authorized in writing by the local fire authority.
(D) Aisles leading to exits from the spray
finishing area must remain clear at all times.
(E) Provide the spray finishing area with at
least six air changes per hour of airflow.
(F) Follow the requirements of paragraphs
(3)(c) through (3)(e).
(c) Do not allow employees not engaged in
spray finishing operations within 20 feet of the spraying and overspray
area.
(d) Employees engaged in
spray finishing operations must be provided with and wear respiratory
protection unless exhaust ventilation is provided and reduces employee exposure
to any material in the finish or its solvent to below the limits established in
OAR 437-002-0382, Oregon Rules for
Air Contaminants. Follow all of the requirements of OAR 437-002-1910.134,
Respiratory Protection.
(e)
Combustible Materials.
(A) Do not store
combustible material or allow combustible material to accumulate in the
spraying and overspray area unless specifically authorized in writing by the
local fire authority.
(B) Give the
spraying and overspray area daily housekeeping and maintenance while in use and
keep it free of any accumulations between uses. Use only nonsparking tools for
cleaning purposes.
(C) Combustible
materials, such as paper, may be used to cover floors and walls in the spray
and overspray area, but must be removed at the end of each workshift. The
employer may use longer intervals only when the local fire authority has
provided written approval to do so.
(f) Spray booths.
(A) Construction:
(i) Construct spray booths of substantially
supported steel, concrete, or masonry.
(ii) When the booth is only used for
intermittent or low volume spraying, other substantial noncombustible material
may be used.
(iii) Design spray
booths to sweep air currents toward the exhaust outlet.
(iv) Construct spray booths with materials
that have a fire resistance rating of at least 1 hour. All adjacent
construction must have a fire resistance rating of at least 1-hour or as
otherwise required by the Oregon Building Codes Division.
(B) The interior surfaces of spray booths
must be smooth and continuous without edges, designed to prevent residue
pocketing, and designed to ease cleaning and washing.
(C) When the floor surface of a spray booth
and operators' working area is combustible, it must be covered with a
noncombustible material designed to prevent pocketing of residues and ease
cleaning and washing.
(D) A spray
booth should be equipped with:
(i) A water
washing system designed to minimize dusts or residues entering exhaust ducts
and to permit the recovery of overspray finishing material; or
(ii) Distribution or baffle plates to promote
an even flow of air through the booth or cause the deposit of overspray before
it enters the exhaust duct; or
(iii) Overspray dry filters to minimize dusts
or residues entering exhaust ducts.
(E) Where dry powders are sprayed, arrange
the powder collection systems in the exhaust to capture oversprayed material.
(F) When distribution or baffle
plates are used, they must be of noncombustible material and readily removable
or accessible on both sides for cleaning. Such plates will not be located in
exhaust ducts.
(G) When using
conventional dry type spray booths with overspray dry filters or filter rolls:
(i) Inspect filter rolls to ensure proper
replacement of filter media.
(ii)
Immediately remove all discarded filter pads and filter rolls to a safe area
away from the spray finishing operation. Alternatively, place them in a
water-filled metal container and dispose of them at the close of the day's
operation unless they remain completely submerged.
(iii) Do not use filters or filter rolls when
spraying a material known to be highly susceptible to spontaneous heating and
ignition.
(iv) Clean filters or
filter rolls must be noncombustible or authorized by the local fire
authority.
(v) Do not use filters
and filter rolls alternately for different types of coating materials, where
the combination of materials may be conducive to spontaneous ignition.
(H) Spray booths with an
open frontal area larger than 9 square feet must have a metal deflector or
curtain at least 4 1/2 inches deep installed at the upper outer edge of the
booth over the opening.
(I) Where
conveyors are used to carry work into or out of spray booths, the openings must
be as small as practical.
(J)
Separate each spray booth from all other nonspray finishing operations by at
least 3 feet, a wall, or a partition. This requirement does not apply to spray
rooms.
(K) All portions of the
spray booth must be readily accessible for cleaning.
(L) The exterior of the spray booth must have
a clear space of at least 3 feet on all sides. Do not store any materials
within this clear space. All construction within 3 feet of all sides of the
spray booth must be noncombustible. This requirement does not apply to spray
rooms.
(i) Exception: This requirement does
not prohibit locating a spray booth closer than 3 feet to an exterior wall or
roof assembly, provided that the wall or roof is constructed of a
noncombustible material and the booth can be cleaned and maintained.
(M) When spraying areas are
illuminated through glass panels or other transparent materials, use only fixed
lighting units as a source of illumination.
(i) Seal panels to effectively isolate the
spraying area from the area in which the lighting unit is located.
(ii) Use only noncombustible material
constructed or protected so that breakage will be unlikely. Arrange panels so
that normal accumulations of residue on the exposed surface of the panel will
not be raised to a dangerous temperature by radiation or conduction from the
source of illumination.
(N) Protect all spaces within the spray booth
with automatic sprinklers acceptable to the local fire authority.
(i) Sprinkler heads must provide water
distribution throughout the entire booth.
(ii) When filters are used, automatic
sprinklers must be on both the downstream and upstream sides of the
filters.
(iii) Keep sprinkler heads
as free of overspray deposits as possible. Clean them daily if necessary. When
sprinkler heads are covered to protect them from overspray, the material and
method used must be authorized by the local fire authority.
(iv) When automatic sprinklers are infeasible
or not practical, other means of fire protection must be provided and
authorized in writing by the local fire
authority.
(g)
Electrical and other sources of ignition.
(A)
Do not allow open flame or spark producing equipment within 20 feet of the
spray area, unless separated by a partition.
(B) Do not place space-heating appliances,
steampipes, or hot surfaces in a spraying area where deposits of combustible
residues may readily accumulate.
(C) Ensure all electrical wiring and
equipment conforms to the provisions of this paragraph and OAR 437, Division 2,
Subdivision S.
(D) Do not put any
electrical equipment in the spray or overspray area unless it is specifically
approved for those locations. All wiring must be in rigid conduit or in boxes
or fittings that do not contain taps, splices, or terminal
connections.
(E) Electrical wiring
and equipment not subject to deposits of combustible residues but located in a
spraying area must be explosion-proof, approved for Class I, Group D locations,
and conform to the provisions of OAR 437, Division 2, Subdivision S, for Class
I, Division 1, Hazardous Locations. Electrical wiring, motors, and other
equipment outside of but within 20 feet of any spraying area, and not separated
by partitions, must not produce sparks under normal operating conditions and
must conform to the provisions of OAR 437, Division 2, Subdivision S for Class
I, Division 2, Hazardous Locations.
(F) Electric lamps outside of any spraying
area but within 20 feet, and not separated by a partition, will be totally
enclosed to prevent the falling of hot particles and will be protected from
physical damage by appropriate guards or by location.
(G) Do not use portable electric lamps in any
spraying area during spraying operations. If portable electric lamps are used
during cleaning or repairing operations, use only the type approved for
hazardous Class I locations.
(H)
Electrically ground all metal parts of spray booths and exhaust ducts.
Electrically ground piping systems that convey flammable or combustible liquids
or aerated solids.
(h)
Ventilation.
(A) Provide all spraying areas
with mechanical ventilation adequate to remove flammable vapors, mists, or
powders to a safe location and confine and control combustible residues so that
life is not endangered. Keep mechanical ventilation in operation at all times
while spraying operations are being conducted and for a sufficient time
afterwards to exhaust vapors from drying material and residue.
(B) Interlock the spraying equipment with the
ventilation system so that spraying operations cannot be conducted unless the
ventilation system is operating.
(C) Air velocity throughout the spray booth
must be sufficient to keep airborne contaminants below 25 percent of their
lower explosive limit (LEL).
(i) Open-faced
booths must maintain at least an average of 100 feet per minute (fpm) of
airflow across the open face of the booth.
(ii) Enclosed booths must maintain at least
an average of 100 fpm of airflow of cross-sectional area at the operators'
position.
(iii) Any deviation from
the above must be authorized in writing by the local fire authority.
(iv) Install a visible gauge, audible alarm,
or pressure activated device on each spray booth to indicate or ensure that the
required air velocity is maintained.
(D) Provide each spray booth with an
independent exhaust duct system that discharges to the exterior of the
building. A common exhaust system may be used for multiple spray booths only
when identical materials are sprayed and the combined frontal area of those
booths is no more than 18 square feet.
(E) When more than one fan serves one booth,
interconnect all fans so that one fan cannot operate without all fans being
operated.
(F) The fan-rotating
element must be nonferrous or nonsparking or the casing must consist of or be
lined with such material.
(i) Maintain ample
clearance between the fan-rotating element and the fan casing to avoid a fire
by friction. Prevent contact between moving parts and the duct or fan housing
by making allowance for ordinary expansion and loading.
(ii) Mount fan blades on a shaft sufficiently
heavy to maintain perfect alignment even when the blades of the fan are heavily
loaded.
(iii) All bearings must be
of the self-lubricating type, or lubricated from the outside
duct.
(G) Place electric
motors driving exhaust fans outside booths or ducts. See also paragraph (3)(g)
of this section.
(H) When belts and
pulleys are inside the duct or booth, they must be thoroughly
enclosed.
(I) Construct exhaust
ducts of substantially supported steel. Exhaust ducts without dampers are
preferred; however, if dampers are installed, they must be fully opened when
the ventilating system is in operation.
(i)
Protect exhaust ducts against mechanical damage and maintain a clearance of at
least 18 inches from unprotected combustible construction or other combustible
material.
(ii) If combustible
construction is provided with the following protection applied to all surfaces
within 18 inches of the exhaust duct, clearances may be reduced to the
distances indicated:
(I) 28-gage sheet metal
on 1/4-inch insulating millboard 12 inches.
(II) 28-gage sheet metal on 1/8-inch
insulating millboard spaced out 1 inch on noncombustible spacers 9
inches.
(III) 22-gage sheet metal
on 1-inch rockwool batts reinforced with wire mesh or the equivalent 3
inches.
(J)The
terminal discharge point must be at least 6 feet from any combustible exterior
wall or roof. The discharge point must not discharge in the direction of any
combustible construction or unprotected opening in any noncombustible exterior
wall within 30 feet.
(K) Keep air
exhaust from spray operations away from makeup air or other ventilation
intakes. Do not recirculate air exhausted from spray operations.
(L) Supply clean fresh air, free of
contamination from adjacent industrial exhaust systems, chimneys, stacks, or
vents, to a spray booth in quantities equal to the volume of air exhausted
through the spray booth.
(M)
Provide exhaust ducts with an ample number of access doors when necessary to
facilitate cleaning.
(N) Provide
air intake openings to rooms containing spray finishing operations adequate for
the efficient operation of exhaust fans and placed to minimize the creation of
dead air pockets.
(O) Dry freshly
sprayed articles only in spaces provided with adequate ventilation to prevent
the formation of explosive vapors. Drying spaces without adequate ventilation
will be considered a spraying area. See also paragraph (6) of this
section.
(4)
Rules for Spray Finishing with Flammable Liquids.
(a) These rules apply to spray finishing with
flammable liquids with a flashpoint below 199.4 degrees F (93 degrees C). These
rules only apply to liquids with a flashpoint above 199.4 degrees F (93 degrees
C) when they are heated for use to within 30 degrees F (16.7 degrees C) of
their flashpoint.
(b) Flammable
liquids - storage and handling.
(A) Store
flammable in compliance with the requirements of OAR
437-002-1910.106.
(B) Keep only the
minimum quantity of flammable liquids required for operations in the vicinity
of spraying operations and do not exceed a supply for one day or one shift.
Bulk storage of portable containers of flammable liquids must be in a separate,
constructed building detached from other important buildings or cut off in a
standard manner.
(C) Use only the
original closed containers, approved portable tanks, approved safety cans, or a
properly arranged system of piping for bringing flammable liquids into the
spray area. Do not use open or glass containers.
(D) Use approved pumps to withdraw flammable
liquids from containers with a capacity of 61 gallons or more except as
provided in paragraph (4)(b)(F) of this section.
(E) Withdraw and fill containers with
flammable liquids only in a suitable mixing room or in a spraying area when the
ventilating system is in operation. Take adequate precautions to protect
against spilling liquids and sources of ignition.
(F) Containers must conform to the following
requirements:
(i) Use only closed containers
to supply spray nozzles. Use metal covers to close containers that are not
closed.
(ii) Use metal supports or
wire cables to support containers that are not resting on floors.
(iii) When spray nozzles are supplied by
gravity flow, do not use containers that exceed 10 gallons capacity.
(iv) Do not use air pressure in the original
shipping containers to supply spray nozzles.
(G) Containers under air pressure supplying
spray nozzles must also conform to the following requirements
(i) Use only limited capacity containers that
only hold enough material for one day's operation.
(ii) Use only containers that are designed
and approved for such use.
(iii)
Provide containers with a visible pressure gauge.
(iv) Containers must be provided with a
relief valve set to operate in conformance with the requirements of the Oregon
Building Codes Division OAR 918-225, "Boilers and Pressure
Vessels."
(H) Pipes and
hoses.
(i) All containers or piping with an
attached hose or flexible connection must have a shutoff valve at the
connection. Keep such valves shut when not spraying.
(ii) When a pump is used to deliver the
liquid used in a spray application process, use only piping, tubing, hoses, and
accessories that are designed to withstand the maximum working pressure of the
pump. Alternatively, provide automatic means to limit the discharge pressure of
the pump to a level within the design working pressure of the piping, tubing,
hoses, and accessories.
(iii)
Inspect all pressure hose and couplings at regular intervals appropriate to
this service. Test the hose and couplings with the hose extended using the
"inservice maximum operating pressures." Repair or discard any hose showing
material deteriorations, signs of leakage, or weakness in its' carcass or at
the couplings.
(iv) Piping systems
conveying flammable liquids must be of steel or other material having
comparable properties of resistance to heat and physical damage. Properly bond
and ground piping systems.
(I) Use approved and listed electrically
powered spray liquid heaters. Do not put heaters in spray booths or any other
location subject to the accumulation of deposits or combustible residue.
(J) If flammable liquids are
supplied to spray nozzles by positive displacement pumps, use an approved
relief valve on the pump discharge line that discharges to a pump suction or a
safe detached location, or use a device provided to stop the prime mover if the
discharge pressure exceeds the safe operating pressure of the system.
(K) Whenever flammable liquids are
transferred from one container to another, effectively bond and ground both
containers to prevent discharge sparks of static electricity.
(c) Install an adequate
supply of suitable portable fire extinguishers near all spraying
areas.
(d) Operations and
maintenance.
(A) Immediately remove and
dispose residue scrapings and debris contaminated with residue from the
premises. Deposit all rags or waste impregnated with finishing material in
tightly-closing metal waste cans immediately after use. Properly dispose of the
contents of waste cans at least once daily or at the end of each
shift.
(B) Do not leave clothing
worn during spray finishing on the premises overnight unless kept in metal
lockers.
(C) Only use solvents for
cleaning operations with flashpoints at or above the flashpoints of material
normally used. Cleaning operations must be done inside a spray booth with the
ventilation system on, or an area authorized in writing by the local fire
authority.
(D) Do not alternately
use spray booths for different types of coating materials when the materials
are incompatible with each other, unless all deposits of the first used
material are removed from the booth and exhaust ducts prior to spraying with
the second material.
(e)
Mixing.
(A) Mix materials only in a mixing
room, a spray area that meets the requirements of (3)(b), or in a spray booth.
When a spray area or spray booth is used for mixing, the ventilation system
must be on.
(B) Construct mixing
rooms of substantially supported steel, concrete, or masonry. Use only
noncombustible materials to construct mixing rooms.
(C) Design mixing rooms so that any spills
remain inside the room.
(D) Provide
at least 150 cubic feet per minute (CFM) of airflow in each mixing room. When
the flooring of the mixing room is greater than 150 square feet, provide at
least 1 CFM per square foot of flooring. The ventilation system for each mixing
room must be on and operational at all times.
(E) Follow all of the provisions of paragraph
(3)(g).
(F) Protect all spaces
within the mixing room with automatic sprinklers acceptable to the local fire
authority. Where automatic sprinklers are not available, use other automatic
extinguishing equipment. Alternatives may be used only when authorized in
writing by the local fire authority.
(5) Rules for Electrostatic Spray Finishing.
(a) Fixed electrostatic apparatus.
(A) Use only approved electrostatic apparatus
and devices in connection with coating operations.
(B) Transformers, power packs, control
apparatus, and all other electrical portions of the equipment, with the
exception of high-voltage grids, electrodes, and electrostatic atomizing heads
and their connections, must be located outside of the spraying area, or must
otherwise conform to the requirements of paragraph (3) of this
section.
(C) Adequately support
electrodes and electrostatic atomizing heads in permanent locations and
effectively insulate them from the ground. Electrodes and electrostatic
atomizing heads which are permanently attached to their bases, supports, or
reciprocators are considered to comply with this section. Use only nonporous
and noncombustible insulators.
(D)
Properly insulate and protect high-voltage leads to electrodes from mechanical
injury or exposure to destructive chemicals. Effectively and permanently
support electrostatic atomizing heads on suitable insulators and effectively
guard against accidental contact or grounding. Provide an automatic means for
grounding the electrode system when it is electrically de-energized for any
reason. Keep all insulators clean and dry.
(E) Maintain a safe distance between goods
being painted and electrodes or electrostatic atomizing heads or conductors of
at least twice the sparking distance. Conspicuously post a sign indicating this
safe distance near the assembly.
(F) Support goods being painted using this
process on conveyors. Arrange the conveyors to maintain safe distances between
the goods and the electrodes or electrostatic atomizing heads at all times. Any
irregularly shaped or other goods subject to possible swinging or movement must
be rigidly supported to prevent swinging or movement which would reduce the
clearance to less than that specified in paragraph (5)(a)(E) of this
section.
(G) Equip electrostatic
apparatus with automatic controls that immediately disconnect the power supply
to the high voltage transformer and signals the operator when:
(i) Any failure occurs in the ventilation
equipment.
(ii) The conveyor
carrying goods through the high voltage field stops.
(iii) Occurrence of a ground or of an
imminent ground at any point on the high voltage system.
(iv) The safe distance required by (5)(a)(E)
is not maintained.
(H)
Place adequate booths, fencing, railings, or guards around the equipment to
assure, either by their location or character or both, that a safe isolation of
the process is maintained from plant storage or personnel. Construct such
railings, fencing, and guards of conducting material that is adequately
grounded.
(b)
Electrostatic hand spraying equipment.
(A)
This paragraph applies to any equipment that uses electrostatically charged
elements for the atomization and/or, precipitation of materials for coatings on
articles, or for other similar purposes in which the atomizing device is hand
held and manipulated during the spraying operation.
(B) Use only approved electrostatic hand
spray apparatus and devices in connection with coating operations. The high
voltage circuits must be designed so it does not produce a spark of sufficient
intensity to ignite any vapor-air mixtures or result in appreciable shock
hazard upon coming in contact with a grounded object under all normal operating
conditions. The electrostatically charged exposed elements of the handgun must
be capable of being energized only by a switch which also controls the coating
material supply.
(C) Locate
transformers, powerpacks, control apparatus, and all other electrical portions
of the equipment outside of the spraying area. This requirement does not apply
to the handgun itself and its connections to the power supply.
(D) Electrically connect the handle of the
spraying gun to ground by a metallic connection. Ensure that the operator in
normal operating position is in intimate electrical contact with the grounded
handle.
(E) Adequately ground all
electrically conductive objects in the spraying area. This requirement applies
to paint containers, wash cans, and any other objects or devices in the area.
Prominently and permanently install a warning on the equipment regarding the
necessity for this grounding feature.
(F) Maintain metallic contact between objects
being painted or coated and the conveyor or other grounded support. Regularly
clean hooks to ensure this contact.
(G) Areas of contact must be sharp points or
knife edges where possible.
(H)
Conceal points of support of the object from random spray where
feasible.
(I) When objects being
sprayed are supported from a conveyor, the point of attachment to the conveyor
must not collect spray material during normal operation.
(J) Interlock the electrical equipment with
the ventilation of the spraying area so that the equipment cannot be operated
unless the ventilation fans are on.
(6) Drying, Curing, or Fusion Apparatus.
(a) Drying, curing, or fusion equipment.
(A) Equipment manufactured or modified on or
before June 1, 2003, must comply with the provisions of the Standard for ovens
and furnaces, NFPA No. 86A-1969 where applicable.
(B) Equipment manufactured or modified after
June 1, 2003, must comply with the provisions of the Standard for Ovens and
Furnaces, NFPA No. 86-1999 where applicable.
(b) Do not use a spray area for drying when
such drying can increase the surface temperature of the spray area.
(c) Except as specifically provided in
paragraph (6)(e) of this section, do not install an open flame heating system
for drying, curing, or fusion in a spray area.
(d) Drying, curing, or fusion units may be
installed adjacent to spray areas only when equipped with an interlocked
ventilating system arranged to:
(A) Thoroughly
ventilate the drying space before the heating system can be started;
(B) Maintain a safe atmosphere at any source
of ignition;
(C) Automatically shut
down the heating system in the event of failure of the ventilating
system.
(e) Automobile
refinishing spray booths or enclosures, otherwise installed and meeting the
requirements of this section, may alternately be used for drying with portable
electrical infrared drying apparatus that meets the following:
(A) Keep the interior (especially floors) of
spray enclosures free of overspray deposits.
(B) Keep the apparatus out of the spray and
overspray area while spray finishing is in progress.
(C) Equip the spraying apparatus, the drying
apparatus, and the ventilating system of the spray enclosure with suitable
interlocks arranged so:
(i) The spraying
apparatus cannot be operated while the drying apparatus is inside the spray
enclosure.
(ii) The spray enclosure
is purged of spray vapors for at least 3 minutes before the drying apparatus is
energized.
(iii) The ventilating
system maintains a safe atmosphere within the enclosure during the drying
process, and the drying apparatus will automatically shut off in the event of
failure of the ventilating system.
(D) All electrical wiring and equipment of
the drying apparatus must meet the applicable sections of OAR 437, Division 2,
Subdivision S. Only equipment of a type approved for Class I, Division 2
hazardous locations will be located within 18 inches of floor level. All
metallic parts of the drying apparatus will be properly electrically bonded and
grounded.
(E) Place a warning sign
on the drying apparatus indicating that ventilation must be maintained during
the drying period and that spraying must not be conducted in the vicinity where
spray will deposit on apparatus.
(7) Powder Coating.
(a) Ventilation.
(A) Ensure that exhaust ventilation is
sufficient to maintain the atmosphere below the lowest explosive limits for the
materials being applied. Ensure that all nondeposited air-suspended powders are
safely removed via exhaust ducts to the powder recovery cyclone or
receptacle.
(B) Do not release
powders to the outside atmosphere.
(b) Operation and maintenance.
(A) Keep all areas free of the accumulation
of powder coating dusts, particularly horizontal surfaces as ledges, beams,
pipes, hoods, booths, and floors.
(B) Clean surfaces in a manner to avoid
scattering dust to other places or creating dust clouds.
(C) Conspicuously post "No Smoking" signs in
large letters on contrasting color background at all powder coating areas and
powder storage rooms.
(c) Electrostatic fluidized beds.
(A) Use only approved electrostatic fluidized
beds and associated equipment.
(B)
Ensure that the maximum surface temperature of this equipment in the coating
area does not exceed 150 degrees F.
(C) Use only high voltage circuits that will
not produce a spark of sufficient intensity to ignite any powder-air
mixtures.
(D) Use circuits designed
to eliminate shock hazards upon coming in contact with a grounded object under
normal operating conditions.
(E)
Locate transformers, powerpacks, control apparatus, and all other electrical
portions of the equipment outside of the powder coasting area, with the
exception of the charging electrodes and their connections to the power
supply.
(F) Adequately ground all
electrically conductive objects within the charging influence of the
electrodes. The powder coating equipment must carry a prominent, permanently
installed warning regarding the necessity for grounding these
objects.
(G) Objects being coated
will be maintained in contact with the conveyor or other support in order to
ensure proper grounding. Regularly clean hangers to ensure effective contact
and areas of contact will be sharp points or knife edges where
possible.
(H) Interlock the
electrical equipment with the ventilation system so the equipment cannot be
operated unless the ventilation fans are in operation.
Notes
Publications: Publications referenced are available from the agency.
Stat. Auth.: ORS 654.025(2) & 656.726(4)
Stats. Implemented: ORS 654.001 - 654.295
State regulations are updated quarterly; we currently have two versions available. Below is a comparison between our most recent version and the prior quarterly release. More comparison features will be added as we have more versions to compare.
No prior version found.